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High Temperature Electronic Solutions


High Reliability Electronics for Harsh & Extreme Environments

API Technologies has an extensive history of supplying robust, high reliability electronic products into the Space, Energy, Aerospace and Defence markets, with product capabilities satisfying Standard Temperature -55°C to 150°C and High Temperature 150°C to 175°C.

API has developed and qualified a comprehensive range of capabilities and processes to realise hybrid multi-chip modules (MCM’s) suitable for continuous operation at Ultra High Temperature (225°C) and under severe mechanical shock and vibration. API is expanding on its supply of microelectronic products and services supporting mission critical applications, including the design and manufacture of RF/microwave, power and opto-electronics for exposure to harsh environments extremes of temperature and vibration and applications where size and mass are a premium.

With over 70 years experience in the custom design, vertical integration, in-house manufacturing and testing of high reliability microelectronics, API encompasses a blend of harsh environment electronic design and packaging expertise not common in the industry today.

Explore High Temperature Electronics:

high temperature electronic solutions - great yarmouth, uk

Core High Temperature Capabilities


Defence Avionics & Optical Capabilities

API is proud to supply the Eurofighter programme with their own design of optical transceiver compliant with the STANAG 3910 protocol.

API is ideally placed to address the next generation of high speed optical data requirements for harsh environments.

Featured Solutions for Defence Avionics:
Consult our team on a new project!

Industrial, Energy, and Oil & Gas Capabilities

API has a strong heritage of providing proven technologies to harsh environment markets. API’s specialist techniques of bare semiconductor die on thick film ceramic interconnect overcomes the high temperature performance and reliability limitations of traditional glass fibre laminate printed circuit boards.

API's high temperature technology can reduce costs and downtime by prolonging the life of expensive drilling and monitoring equipment, with features including extended lifetime at 225°C and on-going development in ultra high temperature ranges of 200+°C. We provide custom microelectronic solutions to reduce unnecessary and costly downtime due to the failure of short lifetime electronics within equipment encountering extremes. This includes Measurement While Drilling (MWD), Logging While Drilling (LWD) and wireline in intelligent completions equipment. Our product solutions are specifically designed to fit down to 1" tubes to provide an ideal solution for small diameter tools operating at depth.

Featured Solutions for Industrial, Energy, Oil & Gas:
  • Oil & Gas Measurement While Drilling (MWD) and Logging While Drilling (LWD)
  • Oil & Gas Intelligent Completions
  • Oil & Gas Wireline electronics
  • Geothermal
  • Solid state anemometer electronics
  • Offshore safety control systems
  • Pressure control sensors
  • Motor controllers

In addition to the high-end multi chip modules, API also offers established flexible automated PCB assembly lines with a range of pick and place, reflow, In-Circuit Test (ICT) and Automatic Optical Inspection (AOI) equipment providing complete end-to-end solutions.

Consult our team on a new project!

Medical Tooling & Instrumentation Capabilities

For medical applications where high reliability electronics are required for the harsh conditions such as autoclaves. API is able to provide custom solutions to ensure the reliability and electronic performance of surgical tools and instrumentation are maintained.

Featured Solutions for Medical Tooling & Instrumentation:
  • Surgical drill motor controller products
  • Blood electrolyte sensors
  • Blood analyser control hybrid assemblies
Consult our team on a new project!

Commercial Aerospace High Temperature Capabilities

From fuel pump control assemblies to highly integrated multi-layer hybrid microcircuits, API offers a wide range of custom design and manufacturing solutions.

Featured Solutions for Commercial Aerospace:
  • Aircraft altimeters
  • Heads up displays
  • Digital engine controls
  • Power supplies
Consult our team on a new project!

Space Capabilities

Our custom products have been produced for a wide variety of satellite requirements include low cost radiation hardened, high reliability die packaging. Our MIL-PRF-38534 Class K qualification enables us to support quality requirements of both military and commercial space programmes.

Areas of specialisation include contract manufacture of hybrid microcircuits, and custom thick film hybrid electronic modules, as well as our in-house, independently managed ISO 17025 accredited test facility.

Featured Solutions for Space:
Consult our team on a new project!

Core High Temperature Competence

  • Extended life-time at 225°C continuous (Ultra High Temperature)
  • Thick film multi-layer interconnects
  • Large area thick film interconnects
  • Low Temperature Co-fired Ceramic (LTCC)
  • Chip and wire assembly
  • Monometallic wire bonding
  • Full compatibility with SOI*, SiC* GaN and GaAs
  • Hermetic packaging
  • SMT assembly (PCBA & ceramic)
  • System assemblies & box builds
  • Complete electrical measurements over temperature
  • Accredited Environmental Test House

Full Range of High Temperature Solutions

  • Standard temperature -55°C to 150°C
  • High Temperature 150°C to 175°C
  • Extreme high temperature 175°C to 200°C
  • Ultra high temperature 200°C to 225+°C

Custom Designs & Build to Spec

We provide both proprietary and custom-designed electronics for a broad range of applications and temperatures and work with our customers to solve their electronics engineering challenges and reduce the total cost of ownership throughout project lifecycles.

Test House and Testing Capabilities

API Technologies' Great Yarmouth facility's extensive climate, dynamic and electrical test facility and expertise, provides a comprehensive range of services for both internal and external customers.

The breadth of capability allows product and material testing from prototype and pre-production to ongoing quality assurance.

The range of product testing covers components and assemblies for initial approval and accreditation maintenance programmes.

The climatic and dynamic tests are as detailed in BS EN 60068, MIL-STD-202, MIL-STD-883 and other similar standards.

API is also able to provide testing to Subsea specifications BS EN ISO 13628-6:2006 “Petroleum and natural gas industries –Design and operation of subsea production system Part 6: Subsea production control systems.”

Great Yarmouth's facility allows them to actively address component obsolescence management issues involving the evaluation and up-screening of devices for Hi-Rel aerospace, space and defence applications.

Design For Manufacture: Full Life-Cycle Support

API Technologies' customers benefit from unparalleled engineering and high temperature, high reliability industry expertise. Our inhouse machining, state-of-the-art engineering, full technology integration, and on-site test capabilities provide for rapid turnaround from prototype to production and deliver full life-cycle support.

  • Concept
  • Design & Simulation
  • CAD Layout & Package Design
  • Procurement Cycle begins
  • Prototype Build
  • Test Development
  • Qualification
  • Qual Report
  • Production Readiness Review
  • Production Ramp
  • Product Support to EOL

Enquire about full life-cycle support ›

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